The
wear-resistant steel ball rolling machine is equipment used for producing wear-resistant steel balls, widely utilized in grinding systems across industries such as mining, building materials, and thermal power generation. Wear-resistant steel balls are essential consumables for ball mills, known for their high hardness, wear resistance, and long service life.
Equipment Overview
The wear-resistant steel ball rolling machine is a mechanical device that forms steel balls through hot rolling in metal molds. It features high automation, efficient production, and stable product performance.
Working Principle
Raw Material Preparation: Steel bars are cut into segments of appropriate length.
Heating: The segments are heated to high temperatures (usually above 800°C) using an induction heating system.
Rolling and Forming: The heated steel is rolled into spherical shapes through multiple passes between rolling dies in the rolling machine.
Quenching and Tempering: The formed steel balls undergo quenching to enhance hardness and wear resistance, followed by tempering to optimize toughness.
Screening and Grading: The steel balls are screened and inspected to ensure they meet the required specifications and quality standards.
Key Features
High Automation: Fully automated rolling process minimizes manual intervention.
Energy-Saving and Eco-Friendly: Uses induction heating for high efficiency and reduced environmental impact.
Efficient Production: Capable of producing several tons of steel balls per hour.
High-Quality Products: Produces uniformly sized steel balls with excellent hardness, wear resistance, and toughness.
Applications
Mining Industry: For ore crushing in ball mills.
Building Materials Industry: For grinding systems in cement plants.
Thermal Power Plants: For coal powder preparation systems.
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